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AgieCharmilles WIRE EDM

+GF+ Machining Solutions: AgieCharmilles EDM offers a wide array of Wire & Sinker EDM solutions to suit the needs of every level of manufacturer spanning from tool & die to precision part production. The innovative spirit of AgieCharmilles pioneered the first steps for EDM in the 1950s. Nowadays, AgieCharmilles continues to set the gold standard for the entire industry.


⚡UNIQUA HMI - UNIQUA represents the pinnacle of more than a century of EDM technology – and the perfect combination of optimal functionality and ergonomics from previous controls. Read More or Watch The Video to learn more.

 

⚡ISPS - Real time spark monitoring and adaptation means virtually ZERO wire breaks, even on stepped parts. Check out the video on YouTube

 

⚡ iWire - Significantly reduces wire consumption by adapting wire speed in real time.

 

⚡ TurboTech - Fine-tuning performance at the click of a button (literally) - Click For Turbo!

 

⚡ Smart Wire - Machine auto-recognizes wire spool and adapts technology without operator intervention. This includes knowing if there is enough wire left on the spool to complete the current job program for streamlined setup and confident unattended operation. Significantly reduces potential for operator error. Read More

 

AgieCharmilles CUT P 350/550/800 Pro

+ Most versatile and productive Wire EDM series

 

AgieCharmilles CUT P Pro Wire EDM

With reliable mechanics, advanced technology features and a new HMI, the new AgieCharmilles CUT P Pro Wire EDM delivers unmatched precision and performance for your EDM application. 

  • Engineered for productivity - Optimized for automation
  • Large Taper - 30deg over the entire Z-Axis travel standard. 45 deg. opt.
  • Large Travel with fixed worktable - up to 31.5 x 21.65 x 20 in.
  • UNIQUA HMI
  • SparkTrack
  • Turbo Tech
  • ISPS - Eliminate wire breaks
  • iWire - Reduce wire consumption by adapting wire speed in real time.
  • Integrated Collision Protection (ICP) on all 5 axes - zero downtime in the event of a crash
  • Polymer granite construction for improved thermal stability and vibration dampening characteristics
  • Water cooling for sensitive electronics
  • Automatic Slug Management (ASM)
  • Automatic Slug Welding (ASW)
  • Cutting Speed: 37in2/hr.
  • Accuracy: 2 µm
  • Surface Finish: RA 0.08 µm

 

 

CUT P 350 Pro

13.78 x 8.66 x 8.66 in

 

CUT P 550 Pro

21.65 x 13.78 x 15.75 in

 

CUT P 800 Pro

31.50 x 21.65 x 20 in

 

CUT P 1250

49.21 x 33.46 x 27.56 in


AgieCharmilles CUT F 350/600

+ Wire EDM Series Optimized for Flexibility

 

CUT F 350

 

Whether tool cutting or part production; be it precision or performance; the CUT F Series is the flexible solution.

 

  • Flexible process thanks to UNIQUA HMI
  • Higher pitch accuracy
  • Turbo Tech - fine tuning performance with the click of a button
  • Liquid cooling for critical electronic components
  • Optimal cutting speed through Spark Track
  • ISPS - Eliminate Wire Breaks
  • iWire - Reduce wire consumption by adapting wire speed in real time.
  • Integrated Crash Protection (ICP)
  • Cutting Speed: 28in2/hr.
  • Accuracy: 3 µm
  • Surface Finish: RA 0.12 µm
  • Taper: ±30/1.5 or ±25/3.15

CUT F 350

Travels: 13.78 x 9.843 x 9.646 in

 

CUT F 600

Travels: 23.622 x 15.748 x 13.78 in


AgieCharmilles CUT E 350/600

+ Low investment Wire EDM series for fast ROI

AgieCharmilles CUT E 350 Wire EDM

A compact, Swiss engineered, speed-oriented solution with an affordable price, the CUT E series Wire EDM is conceived to accelerate your return of investment.

 

Best performance in its category

 

  • Tool & Die and General Purpose Wire EDM
  • Speed oriented processes
  • Now with UNIQUA HMI
  • ISPG - High Performance Generator
  • Small footprint
  • Increase productivity
  • Reduce cost per part
  • Integrated Crash Protection (ICP)
  • Cutting Speed: 28in2/hr.
  • Accuracy: 3 µm
  • Surface Finish: RA 0.12 µm
  • Taper: ±30/1.5 or ±25/3.15

 

CUT E 350

Travels: 13.78 x 9.843 x 9.646 in

 

CUT E 600

Travels: 23.622 x 15.748 x 13.78 in


AgieCharmilles CUT 2000/3000

+ The perfect balance between productivity and accuracy. Extremely accurate, flexible Wire EDM

AgieCharmilles CUT 2000

  • Extreme Accuracy & Micromachining
  • Oiltech Solutions Available For Perfect Surface Finish
  • Optical Vision Unit - In-Machine Optical measurement
  • Cutting Speed: 28in2/hr.
  • Accuracy: 1 μm
  • Surface Finish: RA 0.08 µm
  • Taper: 3/3.14

 

 

CUT 2000 S

Travels: 13.78 x 9.84 x 10.08 in

CUT 3000 S

Travels: 19.68 x 13.78 x 10.08 in

 

CUT 2000 OilTech

Travels: 13.78 x 9.84 x 10.08 in

 

 


AgieCharmilles CUT 1000/1000 OilTech

+ Ultra-precision Wire EDM for Micro-machining

AgieCharmilles CUT 1000

 

The World Of Micro Dimensions

 

In the manufacture of high-precision stamping tools and in the production of micro components, best contour accuracy, finest surface finish and highest repeatability are absolute musts.

 

 

Higher design flexibility

  • Achieve ultra fine radius over large heights. Increase your design flexibility and forget about manual guide change when using different wire diameters.

Miniaturize further

  • Obtain the best accuracy on micro-electronics. An easy fine wire management is now at your fingerprints.

Achieve highest accuracy in any condition

  • Ensure an absolutely constant temperature of the water in the work tank. The water is cooled in the main dielectric tank before recirculation. The water level is adjusted automatically to the workpiece height by raising and lowering the filled work tank.

Total accuracy and repeatability

  • Due to an exclusive machine design concept, the CUT 1000 meets highly demanding requirements in terms of positioning accuracy. These results are possible thanks to a monoblock framework with separated X and Y axes.

Excelence in surface finish

  • Get the best surface finish even on water conitions and forget about post-process polishing.
  • Accuracy: 1 µm
  • Surface Finish: RA 0.08 µm

CUT 1000 X

Travels: 8.661 x 6.299 x 3.937 in

CUT 1000 X OilTech

Travels: 8.661 x 6.299 x 3.937 in

 

 


AgieCharmilles CUT X

+ 100 years of experience condensed in the best-ever wire EDM machine

 

AC CUT X Wire EDM
 

 

X-Technologies

The X-technologies are a set of cutting technologies perfectly optimized for the CUT X design that condense the all values of the best-ever wire-cutting EDM machine.

 

Extreme accuracy

The X-technologies are dedicated to obtain ultra-high contour accuracy results thanks to the CUT X minimal distance from guide to work-piece and the revolutionary design of the flushing channels.

Simple

The operator does not need to compromise between accuracy, surface quality or speed. The X-technologies are designed to reach the best results in all 3 features with a unique set of technologies. Simple as that. The operator just needs to select the wire, the work-piece material, the height, the guiding system (open or closed) and the mono or twin-wire circuit in the UNIQUA HMI. The X-technologies do the rest.

Fast

The X-technologies are also the fastest, ensuring a very high productivity and a short payback of the CUT X machine. And being fast also means being cost-effective sustainable, as the wire consumption is reduced to the minimum.

 

 

CUT X 350

Travels: 13.78 x 9.84 x 10.08 in

 

CUT X 500

Travels: 19.68 x 13.78 x 10.08 in


AgieCharmilles CUT AM 500

Horizontal Wire EDM for Additive Manufacturing Part Separation

The universal AgieCharmilles CUT AM 500—based on GF Machining Solutions’ more than 65 years of legendary EDM expertise—makes a significant contribution to the AM process: It is a fast, precise, affordable and Automation-ready alternative to using standard EDM or a band saw to separate additively manufactured parts from the build plate. The CUT AM 500 is the perfect complement to GF Machining Solutions’ and 3D Systems’ scalable, workflow-optimized DMP Factory 500 and DMP Flex/Factory 350 3D metal printing solutions.

AgieCharmilles CUT AM 500 - Horizontal Wire EDM for Additive Manufacturing Cut Off

 

  • Fast, Horizontal Cutting Concept
  • Double-Spool Reusable Wire
  • Universal Interface
  • Automation Ready
  • Reduced Cost of Operation

 

 

Cutting Rate

3-4x FASTER

than standard Wire EDM

 

Total Cost of Ownership

3x CHEAPER

than standard Wire EDM

 

Total Leadtime

3-4x FASTER

than a bandsaw

 

Total Cost of Ownership

6x CHEAPER

than a bandsaw

 

CUT AM 500

Max Part Size: 20.079 x 20.079 x 20.079 in


AgieCharmilles FORM E Series

Best value for your investment
For general mold and die, as well as specific industry segments like aerospace and aeronautics, automotive, and information and communications technology, the new die-sinking EDM AgieCharmilles machines offer success-enabling features and excellent performance. The machines’ generator and all the available features in the standard configuration make the AgieCharmilles FORM E machines comprehensive partners in customers’ production chains.

  • General Purpose Tool & Die Sinker EDM
  • C-Axis
  • Shuttle tool changer
  • EXCELLENT electrode wear ratio
  • Positioning Accuracy: 50 nm
  • Surface Finish: RA 0.1 µm

AgieCharmilles FORM E 350

 

FORM E 350

Travels: 13.78 x 9.843 x 9.843 in

FORM E 600

Travels: 23.62 x 15.74 x 15.74 in

 

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AgieCharmilles FORM P Series

Boost your running time with efficiency
The AgieCharmilles FORM P sinker EDM solution takes the management of deep ribs to new levels of respect for details of form and surface finishing while advancing manufacturers’ cost efficiency and machining speed.

  • Deep rib machining
  • Accura C-Axis
  • Linear or rotary tool changer - Up to 160 tools
  • Long term unattended machining - Automation ready
  • EXCELLENT electrode wear ratio
  • Positioning Accuracy: 50 nm
  • Surface Finish: RA .08 µm

AgieCharmilles FORM P 600 Die Sinker EDM

 

FORM P 350

Travels: 13.78 x 9.84 x 11.81 in

FORM P 600

Travels: 23.62 x 15.74 x 17.71 in

FORM P 900

Travels: 35.43 x 27.55 x 19.68 in

 

 

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AgieCharmilles FORM S Series

Break through into the world of micro-profiles
Easily—and with extreme repeatability—deliver the perfect machining accuracy your ICT and automotive customers demand. Meeting their stringent quality requirements for electronic components is a snap, thanks to the high-precision AgieCharmillesFORM S 350 sinker EDM solution. Exceed your customers’ expectations and profit from its state-of the art design with onboard power generation system, accuracy-enhancing stability and thermostabilization, and productivity-boosting machining quality.

  • Micromachining
  • 0% Graphite Electrode wear
  • 3Ds mold surface texturing
  • Accura C-Axis
  • Surface finish: 0.08 µm

AgieCharmilles FORM S 350

 

 

FORM S 350

Travels: 13.78 x 9.84 x 11.81 in

 

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AgieCharmilles FORM X Series

Designed for extreme accuracy and uncompromising quality
GF Machining Solutions’ new AgieCharmilles FORM X series guarantees very high precision in die-sinking electrical discharge machining (EDM) by mastering temperature fluctuations. The result is superbly precise machining of complex applications where there is no room for error.

Forming your extreme success Extreme accuracy, highest precision in production, and unparalleled productivity come together as future-shaping solutions with the AgieCharmilles FORM X die-sinking EDM series. This series’ TECFORM ensures highest accuracy and reproducibility on both big and small parts. This is due to the fixed table and stiff machine base delivering perfect positioning accuracy along the entire axis travel. The result: high precision throughout the machining area.

 

Ramp up your efficiency and quality, thanks to this die sinker’s new discharge circuit allowing spark erosion power modulation and the flexibility to maximize material removal. Achieve greater finishing detail by reducing the gap to a few microns. You’ll achieve higher machining yields while preserving electrode geometry, due to an extremely low rate of electrode wear.

  • Micromachining
  • Unprecedented Levels of Part Quality
  • 0% Graphite Electrode wear
  • 3Ds mold surface texturing
  • Accura C-Axis
  • Surface finish: 0.08 µm

AgieCharmilles FORM X

 

FORM X 400

Travels: 15.74 x 11.81 x 13.78 in

 FORM X 600

Travels: 23.622 x 15.748 x 19.685 in

 

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AgieCharmilles DRILL 20

Simply drill holes in multiple configurations
AgieCharmilles DRILL 20 is a high-speed drill machine widely used for drilling starting holes. In aerospace for aircraft engines, as well as gaz turbines in energy production, cooling holes are needed for creating a film of cooling air on the surface of turbine blades and vanes to prevent them from melting. With its five axis configuration the machine can drill holes at any angles on a inclined surface workpiece.

With numerical control axes X,Y and Z , AgieCharmilles DRILL 20 is widely used for drilling starting holes with the electrode range Ø 0.1 – 3.0 mm (0.004 – 0.12 in) and with electrode materials brass, copper and carbide, and workpiece materials steel and carbide.

  • Wide range of technologies for material steel, hard metal, aluminum and copper etc.
  • Fast programming and erosion for multi-holes with different diameters and technologies
  • Fast set up cycles such as edge finding, center finding and corner finding with touch screen

 

 

 

 

DRILL 20

Travels: 23.62 x 15.74 x 17.72 in

 

 

 

 AgieCharmilles DRILL 20