Manufacturing Industry News

Benefits of Twin Wire EDM

November 24th, 2021 at 4:22 pm

GF Machining Solutions' CUT X000 series of Wire EDM is the perfect balance between productivity and accuracy. Extremely accurate, flexible and capable to bring complete and integrated solutions to your manufacturing challenges. Get ready to obtain uncompromised quality of results in accuracy or surface finish to achieve highest part quality and optimize productivity!

Your benefits:

Extreme precision to reach extraordinary pitch and positioning accuracy
Extreme tolerances for positioning and geometrical controls
Extreme confidence to deliver perfect quality
Extreme accuracy—at your fingertips
Savings potential on the setup time and expensive clamping tools

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Boost Productivity

Use large wire for roughing and easily change to small wire to achieve small radii and finishing cuts. Be more productive and save costs by using identical wire diameters: low-cost wire for roughing and high-performance wire for finishing.

Reduce Cost Per Part

Get the flexibility edge and take on a wider range of applications by using thin wire—down to 0.05 mm—to machine smaller radii and complex shapes with increased precision. Extend this machining solution’s micro parts machining capability by machining with thin wire.

Fine Details Even On Tall Parts

Roughing with a small wire (0.05, 0.07, 0.1 mm) in a height above 50 mm has a high impact on the final part cost. The use of the Automatic Wire Changer (AWC) makes the combination of two diameters possible, allowing complex machining while keeping the process profitable.

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Automatic Wire Changer (AWC)

Use large wire for roughing and easily change to small wire to achieve small radii and fine detail definition. Be more productive and save costs by using identical wire diameters: low-cost wire for roughing and high-performance wire for finishing.

Eliminate EDM Wire Breakage

The Intelligent Spark Protection System (ISPS) module recognizes difficult machining conditions and automatically adapts the parameters to avoid wire breakage during roughing. The ISPS module benefits from Spark Track technology: It uses the spark distribution data to maximize machining performance and provide complete wire breakage protection.

On-board

Metrology

Reduce your measuring equipment investment and save setup time. Take references without a measuring machine and correct machining errors to achieve high quality—all without removing the workpiece.

Easy Job. Easy Management.

Effortlessly make last-minute modifications to the machining sequence and optimize your productivity by introducing special actions directly inside the job to improve quality and productivity.

Quality of the Ra 0.08 µm (3 µin) surface: a critical asset for tools with high requirements.

The surface quality is an important parameter for good functioning of precision tools. This is why the CUT 2000 S and CUT 3000 S are designed to achieve finishing quality up to Ra 0.08 µm (3 µin).

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Compact Structure Reduces Machine Footprint

Floor space is an important issue in workshops. The concept of the CUT 2000 S and CUT 3000 S take this imperative into account. They are remarkably economical in terms of floor space consumed, through both the dimensions of the machine and the need for accessibility for maintenance.

Ergonomics and Comfort

The retractable work tank gives remarkable access and a view of the entire work zone. This ease of operation in preparing for machining contributes to achieving the objective of high quality delivered by the CUT 2000 S and the CUT 3000 S. Ongoing maintenance is facilitated by easy access to the filtering layers in front of the machine and the wire magazine. Dead times are reduced to the minimum.