Breton Matrix E3

High precision & high dynamic 5-axis modular vertical gantry machining center for special composites, aluminum, steel, and super alloy

The development of this machining center was based on careful technical choices that combine thrust and robustness with dynamics and precision for perfect performance in

hi-feed roughing, semi-finishing and finishing of medium-large workpieces in steel, lightweight alloys, and special composites.

Matrix E3

Travels (X,Y,Z):

X-Axis range: 118 - 1181 in.

Y

-Axis range

: 118 / 157 in.

Z

-Axis range

: 51 / 59 in.

Superior force, speed, and precision

The major benefit is having

multiple production capabilities in a single solution

: roughing, semi-finishing, finishing, measurement, inspection and quality control of surfaces. Meticulous design and structural optimization assisted by a digital twin made it possible to develop a machining center that combines force and robustness for roughing phases with speed and precision for superfinishing operations. The

Dual Drive motors

on the 3 linear axes, together with precisely engineered rack and pinion systems with linear scales and encoders, provide the perfect solution for

high speeds, high thrust force, and extreme precision.

Installation and operating costs reduced to the minimum

Using an

advanced lubrication system

not only results in the elimination of dirt, workpiece staining, and harmful mists, it also slashes maintenance and running costs. In turn, the

Rexroth CytroPac

hydraulic power unit helps

reduce energy consumption

by means of variable pressure management strategies. The

Thermal Shield

system applied to the Matrix E2 thermo-symmetrical structure guarantees optimal control of thermal expansion without resorting to costly cooling systems. An efficient chip evacuation system and the use of stainless steel claddings mean the

work area is always clean

and reduce the need for human intervention.

Maximum ergonomics and safety

The work table is easily accessible and the top bellows assure fast and safe workpiece

loading-unloading operations

with overhead cranes. The work area is fully enclosed to prevent the egress of chips, dust or potentially hazardous fumes for the operator. Excellent visibility of machining operations is assured by large shatterproof and scratch resistant windows plus internal cameras linked to the control panel.

Advanced connectivity and technology

Matrix E2 was developed by exploiting the capabilities of the

digital twin

which, thanks to simulations conducted in a virtual environment, allows targeted optimization of design choices with consequent gains in performance. Matrix E2 is available with the very latest Heidenhain and Siemens controls. The machine is fully connectorised for rapid programming and maintenance. This solution allows integration with

Industry 4.0 software

to analyse operating statistics, optimise operations, and for predictive maintenance.

Designed around your needs

Matrix E2 is available in two configurations, X stroke of 2.5 or 4 meters, chosen to assure compatibility with the workpieces typical of applications in sectors such as mould & die, aerospace, and similar. The machine can be equipped with dedicated accessories depending on whether it is to be used for

wet or dry machining

of special composites, aluminum, steel, or superalloys. Matrix E2 is available with a

large number of accessories for all application types

such as heads/motor spindles and various automation types for workpiece loading/unloading operations. Matrix E2 can also be integrated with additional

innovative solutions

, including ultrasonic cutting for aeronautical materials (honeycomb panels), ultrasonic thickness checking systems, automated countersinking systems, and far more besides.